MIL-DTL-3885G
TABLE VI. Major and minor defects.
Major
Defect
Dimensions not as specified.
100
Material not as specified.
101
Scratches, cuts, and abrasions exposing conductors or conductor insulation.
102
Scratches, cuts, and abrasions, etc., exposing base metal.
103
Conductor or cable jackets showing through a molded surface.
104
Voids in the surface of the molded termination or section caused by insufficient filling.
105
Broken bond.
106
Incomplete bonding.
107
Electrical failure.
108
Missing parts.
109
Staycord not tied and secured in insert.
110
Minor
Defect
200
Scratches and abrasions of the molded termination or molded section.
201
Markings are dirty, smudged, or incorrectly placed, but legible.
4.3.2.2 Sampling plan. For the samples, the inspection level shall be level II in
accordance with ASQ Z1.4. The AQL shall be as specified in the contract (see 6.2).
4.3.2.2.1 Rejection of sample units. If a sample unit is rejected because it failed the
electrical tests specified in subgroup II, the contractor may withdraw the sample unit and rework
it to correct the defects. These units shall then be subjected to the inspection tests.
4.3.2.3 Disposition of sample units. Sample units that have passed group A inspection
are deliverable on the contract or order.
4.3.3 Group B inspection. Group B inspection, including sampling, shall conform to
table VII and to the procedures for small-sample inspection levels. Group B inspection shall be
performed on inspection lots that have passed group A inspection and on specimens selected from
units of product that have been subjected to and met the group A inspection. The special
inspection level shall be S-2.
TABLE VII. Group B inspection.
Requirement
Test method
Test requirement
paragraph
paragraph
Contact resistance variation 1
Interchangeability
1
This sampling may be performed by fabricating specimens of terminals attached to tinsel conductors,
provided the samples are prepared in the same manner using the same materials as in the cable assemblies
being subjected to group B inspection. The number of samples (terminals attached to tinsel conductors)
shall be predicated on the sample size selected for group B inspection multiplied by the number of
conductors within the cable assembly.
4.3.3.1 Disposition of sample units. Sample units that have passed group B inspection
may be delivered on the contract or order.
11
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