MIL-DTL-22442G
additional sample units (all inspections or the inspection that the original sample failed, at the
option of the Government). Group II inspection may be reinstituted, however, final acceptance
shall be withheld until the Group III reinspection has shown that the corrective action was
successful. In the event of a failure after reinspection, contact the qualifying activity in regard to
any corrective action taken.
4.4.2 Contractors not having laboratory testing facilities satisfactory to the Government for
sampling tests shall engage the services of a commercial testing laboratory acceptable to the
Naval Surface Warfare Center, Crane Division, 300 Highway 361, Bldg. 3291, Crane, IN
47522-5081.
4.5 Methods of inspection.
4.5.1 Test conditions. Unless otherwise specified herein or in the equipment specification,
measurements and tests shall be made at ambient conditions.
4.5.2 Visual and mechanical examinations. The cable assemblies shall be examined to
verify that the materials, design, construction, physical dimensions, marking and workmanship
are in accordance with the applicable requirements.
4.5.2.1 Soldering. All soldering shall meet the general purpose soldering requirements of
J-STD-001, class 3.
4.5.3 Continuity. dc resistance checks shall be made in accordance with the specification
sheet. This shall include continuity across wire terminal junctions. All conductors terminating
in active components shall be tested before the active component is included in the circuit.
4.5.4 Dielectric withstanding voltage. Dielectric strength shall be performed in accordance
with MIL-STD-202, Method 301. The potential and time duration shall be as specified in the
applicable cordage specification. The potential shall be applied between each conductor and the
remaining conductors connected together and to the shield, and metallic shells, if present. All
conductors terminating in active components shall be tested before the active component is
included in the circuit.
4.5.5 Gauging. Contact locations and interfacial dimensions of the connector as specified
in the applicable connector specification or drawing, shall be measured after assembling
connector to cable. Certified test data from the connector manufacturer may be used in lieu of
final assembly gauging. It is mandatory that the cable manufacturer perform gauging on the
molded rubber connector (M22442/2-l and M22442/2-2).
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